anarion55

South Florida

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Joined: 05/05/2006

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Just installed a Putnam XDR Class V - It's MUCH stronger than the OEM unit - the steel is twice as thick. It went on pretty easily, but I had to relieve one hole with a die grinder to get one of the bolts in.
I bought a replacement bracket for the plug - had to modify that a bit too, but it wll went on without any drama.
We have MUCH more confidence in this hitch than the factory unit.
T
Susan & Tony
(3 kids/3 dogs)
'06 Chevy Silverado 2500HD CC/Shortbed; 6.6 Duramax/Allison, Reese DualCam, Prodigy
'07 WW FSC2800 Billet
Yamaha V-Star 650, TTR125-L, Suzuki Z250, Eiger 4X4m Kawasaki Ninja 250 (hers)
Kawasaki ZX-9r, KFX400, KX250 2-stroke (his)
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BurbMan

Louisville, KY

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Joined: 09/20/2001

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Tim, Here the tow beast from Hidden hitch, # 45013, rated 1700 lbs tongue and 14000 lbs total in WD.
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tluxon

Kirkland, WA

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Joined: 08/12/2001

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Say, that Tow Beast looks like it has two additional mounting holes further back on each side compared to the Kolossus or other aftermarket hitches. Any idea where those mount on the frame?
Hidden Hitch Kolossus Class V
Tim -
wife Beverly & 2 boys who love camping
2002 K2500 Suburban 8.1L 4.10 Prodigy
2005 Sunnybrook 30FKS HP Dual Cam
Replaced 2000 Sunnybrook 26FK on 8/6/04
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BurbMan

Louisville, KY

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I know the OEM receiver has 8 attaching points...three on each side in the frame rails, and the infamous two bolts into the bumper. This looks liek a direct bolt-in replacement. I would not get a receiver with just two frame bolts on each side.
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SUMRX4

VA

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Joined: 10/05/2005

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Hey folk if you don't mind me asking what is wrong with the OEM hitches? I drive a Ford myself but a close friend is pulling with a Chevy. Just wondering what, if anything I should warn him about.
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tluxon

Kirkland, WA

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SUMRX4 wrote: Hey folk if you don't mind me asking what is wrong with the OEM hitches? I drive a Ford myself but a close friend is pulling with a Chevy. Just wondering what, if anything I should warn him about. Go to the thread, How many are replacing GM OEM hitches? for exhaustive discussion on this topic. The prevailing opinion (that I don't prescribe too, BTW) is that the OEM hitch is an accident waiting to happen.
Read on with an open mind as many of the opinions are based on assumptions that have not been shown to be true.
Tim
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tluxon

Kirkland, WA

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In looking for other threads about replacing the GM OEM hitch, I came across the thread, Chevrolet OEM receiver hitch...replace or not?, where I saw a couple interesting comments in support of the GM OEM hitch.
pbar34 (Phil B.) said in this post, pbar34 wrote: I replaced my hitch (same as current models) but only did so because I wanted a lot more capacity for a dump trailer I use at my cabin. I went with the Titan hitch and doubled my hitch rating (I don't use the full capacity of the new hitch).
I have my stock hitch laying in my garage and was working with it to fabricate a hitch for the rear of my fiver. I decided to go from scratch but not because the factory hitch wasn't strong enough. It would have required too many modifications to make it fit my new application. I'm giving you some background because I studied the factory hitch looking for a hint of a weakness and couldn't find any. It is a very robust design. In high stress applications, I like to see the weld bead broken up so that if a crack in a weld occurs, it will stop at the end of a weld bead and not continue to propogate across the entire weld. The stock hitch has this. In addition, you would have to have more than one weld fail to drop something. Even if the entire weld broke along the tube to flat metal stock (the part that bolts to your frame), the tube isn't going anywhere. It is held by the cutout in the 1/4" flat metal stock and the weld on the other side. Yes, if you didn't hear the banging around, the weld on the other side could break but even then, the two bolts holding the receiver to your truck bumper would have to shear to allow the tube to slide out of the cutouts.
I'm sure you could imagine some failure mode that is "single string" but I couldn't find one. The receiver tube has multiple gussets keeping it welded to the round tube. Overall, my engineering assessment is that this is a pretty stout design.
The one thing you do have to be watchfull for is that the bolts, holding the hitch to the frame, are properly torqued. Mine did come very loose on one occassion. I haven't looked at my hitch with it off our Burb as Phil has, but as a fellow engineer I found his comments quite interesting in contrast to the prevailing dissenting opinion on this forum.
BigToe said in this post, BigToe wrote: ...That (insert amount) is "a small price to pay" does not address the larger economy of personal vs. product liability, especially if changing the hitch:
...
C) inspires over-confidence in a thick heavy hunk of metal hung to an 1/8" frame flange undeveloped for this addition, creating a sudden changes in section modulus that is highly discouraged when adhereing to best practices in truck frame system design
D) encourages a misconception that the hitch platform is the principal factor in towing capacity
E) creates a personal liability (for having altered/change hitch) where none might have existed if the stock hitch were kept in place and used within it's tested capacities.
...
One favorable aspect already mentioned about the GM hitch is the manner in which the cross tube is fitted through the doubled frame hanger brackets, trapping the crosstube twice per side, with base metal, not just weldment. Another aspect about the GM hitch that could be interpreted positively is the fact that it is lighter. Every pound of reduced weight aft of axle makes for a commensurate allowance of WC tongue weight without unloading the steer axle. Rather than just throw more metal at it, a higher strength to weight ratio might have been accomplished by using those two extra two bolts that tie in to the center part of the adjacent structure... the bumper.
...
In addition to the good fortune I've had using the stock receiver on our Burb pulling an 8500 pound trailer with 1200 pound tongue weight, these points are couple more of the reasons I'm not running as fast as I can to the nearest hitch shop to have the OEM receiver swapped out.
Nonetheless, I'm definitely keeping my eyes wide open and trying to stay prepared for a change in position.
Tim
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tluxon

Kirkland, WA

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In the thread, FedEx stopped by today......, Dmanos posted a picture that shows the Putnam XDR in the foreground and the GM OEM hitch in the background.

This picture shows the contrast between the fairly straight square tube that most manufacturers use and the round tube that GM uses. Also, it looks like the receiver tube is held more securely to the cross tube on the Putnam, and the square tube undoubtedly has more more mass and likely more torsional strength than the round tube. In contrast, the round GM cross tube is held in two places on each end by the bracket that attaches to the truck frame, which may actually provide an advantage against side (parallel to the cross tube) loading. I don't think there can be any question that the round tube wins the strength-to-weight contest, but does that make it good enough? Maybe.
My opinion is that both designs should be very capable given proper manufacture, leaving quality control a major question. Assuming that all manufacturers are investing comparable resources in quality assurance, it might come down to which design is more tolerant of the inevitable lapses/misses in quality. As an engineer by trade, simplicity is nearly always my friend and that puts the square tube design ahead from my perspective. The welds and alignments required by the round tube design are more numerous and therefore more susceptible to deficiencies that may go undetected.
So if it looks like I'm walking on both sides of the fence, I am.
Tim
**edited to downsize picture**
* This post was
edited 08/17/06 01:08pm by tluxon *
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BurbMan

Louisville, KY

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Joined: 09/20/2001

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Tim, agree with your assessment. I don't think there are any strength issues with either the round cross tube or the frame attachment points. I think the whole problem with the OEM design is that the receiver box hangs below the round tube, and is connected by that "U" bracket. That distance creates leverage and it's up to the "U" bracket to resist those forces. Despite the fact that it uses the bumper bolts to help support it, I think that distance allows the receiver box too much opportunity to rotate around the horizontal tube when WD forces are applied. Plus, there are no structural components providing any lateral resistance. As you pointed out, the inegrity of the whole assembly relies too much on the quality of the welds.
I think the OEM design is smart since it utilizes light weight materials, and pushes the horizontal tube up out of sight for a more streamlined look. This is a great hitch for light-duty SUVs and pickups, and should be rated at about 50% of of the 12,000 lb rating is has on my Suburban. The 2500 and above HD vehicles ahould get a much stouter setup.
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BenK

SF BayArea

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Joined: 04/18/2002

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I see it differently.
This OEM does not use the traditional architecture. Traditional architecture has
the receiver directly transfer the WD forces to the TV frame. This OEM
goes over hill and dale to get the WD forces to the TV frame.
Traditional receiver food chain is: ball/WD bars to hitch head, to shank, to pin
box, to cross tube (which is a torsion bar) to receiver end brackets to TV frame
rails.
This OEM receiver food chain is: ball/WD bars to hitch head, to shank, to pin
box, to "U" bracket with a moment to the receiver cross tube, to the bumper cross
bracket, to the bumper brackets, to the TV frame rail. All the while there is another
path to the TV frame rail via the receiver cross tube.
There is an "up" moment on the bumper cross bracket and a "down" moment on the
receiver cross tube.
That "box" section, "U" bracket to bumper cross bracket, receiver cross tube
and the frame isn't stiff enough to do what this design is supposed to.
The "U" bracket has too sharp of a bend at the bottom where it is welded
to the pin box, so any and all forces see this stress raiser. It would
have been better to have a straight web and no "U" to the pin box, but
that will create up other issues (one more piece to track and the
tooling must now hold two pieces during the welding, etc).
Sizing of the materials for this design is too small/thin/etc.
Plus there are process issues: welding [surface prep, heat, grounding, wire
feed rate, penetration, etc], tooling [mostly the grounding issue], surface
prep, painting and mainly quality assurance/control.
By increasing the numbers of joints and fasteners in this food chain, they lost
sight of the KISS principle and think this is mainly for "looks" (to keep
the cross tube out of sight). That "out of sight" could have been accomplished
way cheaper and more mechanically sound, which is to have a plastic skirt below
the metal bumper or make the whole bumper out of plastic like they do now and
have it extend down to mold around the cross tube and therefore hide it.
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